If I am using this to fill wood gaps in wood that is not rotted should I still use wood hardener first? How likely is this epoxy to come loose?

The petrifier can be used to harden rotted wood. You can also remove a lot of the rotted wood if that is possible given the project parameters. If you are filling a large void it is good idea to use some screws to act as rebar for the putty. You install the screws below the surface of the repair and make sure to drive them into good material. Then spread the putty into the hold around the screws when dry the putty will have wrapped around the screws almost like you "screwed" the putty to the surface. Make sure the screws are below the finished surface will allow the putty to hide the screws.

the bottom of my sash is rotted, so how do I keep the epoxy in the hole

Tape over the bottom if you have access to the bottom, but if not try plugging the bottom of the hole with putty or glazing compound

How thick can this be built up? I have floor joist, hacked by plumber. I've sistered it up but also want to fill gouge 3"W and ~3" deep

This can likely do it, just make sure you buy enough of it. I filled a 1" x 1" gap with ease. I'd imagine 3" x 3" is doable. Good on you for sistering the floor joist.

Is this product ok to use on my porch floor where it gets lots of traffic?

If the rotted-out section is properly prepared (say, by removing all damaged wood and applying a couple of coats of wood petrifier to soak the adjacent area), then yes, the epoxy paste will be equally as strong as wood and should withstand traffic. Just filling in the rot hole without treating the edges where it binds will eventually result in the "plug" separating. Be sure to paint or eurathane, etc. the finished, sanded repair.

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🛠️ Fix it right, fix it bright — wood repair made effortless!

NATURAL FINISH - Tan color blends seamlessly with wood for invisible repairs
PROUDLY AMERICAN - Crafted in the USA for reliable, professional-grade performance
READY TO USE TUBE - Convenient 12-ounce tube for easy application without mess
SAFE SUSTAINABLE - Non-toxic formula ensures a safe workspace and eco-conscious choice
PRECISION WOOD REPAIR - Smooth, high-viscosity paste fills cracks and holes flawlessly

PC Woody Epoxy Paste is a 12-ounce, high-viscosity, two-part wood repair epoxy designed for professional and DIY use. Its non-toxic, tan-colored formula blends naturally with wood surfaces, providing durable, seamless repairs. Packaged in a convenient tube and proudly made in the USA, it’s the go-to choice for safe, effective wood restoration.

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Brand	PC Products
Specific Uses For Product	wood
Material	Epoxy Resin
Item Form	Paste
Special Feature	Non Toxic
Colour	tan
Item Package Quantity	1
Package Information	Tube, Can
Item Volume	12 Fluid Ounces
Viscosity	High
UPC	054983163337 549831633372
Global Trade Identification Number	00549831633372
Manufacturer	PC Products
Country of Origin	USA
Model number	16333
Item Weight	340 g
Product Dimensions	6.99 x 6.99 x 14.61 cm; 340.19 g
Item model number	16333
Item Height	5.75 Inches
Item Width	2.75 Inches
Are batteries included?	No

PC Woody Epoxy Paste, 12-Ounce Tube

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